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Buying Guide

Mild Steel (MS) vs Stainless Steel (SS)

Mild steel (low-carbon steel) and stainless steel are two completely different families. MS is cheaper and stronger per rupee but rusts. SS contains chromium that forms a protective oxide layer, making it corrosion-resistant — but at 4–8× the price.

Side-by-side comparison

AttributeMild Steel (MS)Stainless Steel (SS)
Carbon content0.05–0.25%0.03–0.10% (austenitic)
Chromium—10.5% minimum
Density7.85 g/cc7.93 g/cc (304)
Tensile strength400–550 MPa485–620 MPa
Corrosion resistancePoor — rusts rapidlyExcellent
Cost per kg₹60–80 (baseline)₹180–280 (3–4×)
WeldabilityExcellentGood (use proper technique)
MagneticYesUsually no (austenitic)
Best forStructural, automotive, constructionFood, marine, chemical, decorative

When to choose Mild Steel (MS)

Choose mild steel for structural fabrication, automotive parts, construction beams, and any application that will be painted or galvanised — and where cost is critical.

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When to choose Stainless Steel (SS)

Choose stainless steel when corrosion is a concern, when the surface must remain bright, or when long-term maintenance must be minimised — food, pharma, marine, architectural.

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Frequently asked questions

Can I paint mild steel to prevent rust?

Yes — primer + paint, galvanising, or powder coating all work well. But the protection lasts only as long as the coating remains intact.

Is stainless steel always better?

No — for hidden structural members that will be coated or buried in concrete, MS is more economical and equally durable.

What is the price ratio MS : SS?

Roughly 1 : 3 to 1 : 4 depending on grade. SS 202 narrows this to ~1 : 2.5; SS 316 widens it to ~1 : 5.

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